Hangzhou Zhengjiu Machinery Manufacturing Co.,LTD.
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1400L All Copper Column Still Distillery Equipment Distiller for Whisky Vodka

Distillation equipment is vital to producing spirits such as whiskey, vodka, rum, and gin. Whether you are a home distiller or a commercial producer, choosing the right distillation equipment is essential to ensure the effectiveness and efficiency of the separation process. This guide will introduce the fundamentals of distillation and walk you through selecting the right Distillation equipment for your specific needs.


Specification

Specification of 1400L All Copper Column Still Distillery Equipment Distiller for Whisky Vodka


Product Name:1400L All Copper Distillation Equipment Spirit Whisky/Vodka Distiller Machine
Capacity(L):1000L - 10000L Customizable
Weight(KGS):300Kgs - 3000Kgs
Heating Method:Electric, Steam,Gas. etc.
Power(KW):0.75KW - 18KW
Voltage(V):110V/220V/240V/380V
Material:SS304/SS316/TP2 Red Copper
Application:Whisky/Vodka/Brandy etc.
Certificate:CE, ATEX,IECEX


Still Pot:           

1400L with 26 plates Hybrid Distiller

Working Capacity:1400L

Material:TP2copper+SUS304

Design:3-layer 5 4 2 pot with 1.1KW mixing motor,copper inner pot,SSU304 heating jacket,outside fish scale cladding.

Thickness:

①inner:5mm(TP2 copper)

② samdwich :4mm (sus304)

③external:2mm(sus304)

5.Accessories:top manway, thermometer,safe valve,etc 6.Configuration:Thermometer

Plate Reflux Column:

1. Material:TP2copper

2. Thickness:3mm

3.Diameter:400mm

Dephlegmators:

1. Material:TP2copper

2.Thickness:3mm

3.Diameter:400mm

Condenser:

1. Material:TP2copper

2. Thickness:3mm

3.Diameter:350mm

Parrot:

1.Material:TP2copper

Hard Piping:

304 Stainless Steel with DIN Connection

CIP Pump & Manifold:

1. Material:SUS304

2.Pump:1.5KW

Storage Tanks:

304 Stainless Steel

Under Support Frame



This guide will introduce the fundamentals of Vodka distillation and walk you through selecting the right Distillation equipment for your specific needs.

 

HOW IS VODKA MADE?

Before we get too deep into the science, there are a few words that we should define:

 

Fermentation: a process in which an agent causes an organic substance to break down into simpler substances; especially, the anaerobic breakdown of sugar into alcohol.

Distillation: the process of purifying a liquid by successive evaporation and condensation.

 

HOW IS VODKA FERMENTED?

The first process of creating vodka is the fermentation of starches or sugars with yeast. Typically grains are used for the fermentation process – but potatoes, fruits, or other starches and sugars can be used to create alcohol.

 

The grains are combined with water and then heated. Yeast is added to the mix to begin fermentation. Yeast breaks down sugar and starches to their simpler elements – the byproducts are carbon dioxide and ethyl alcohol. The chemistry of exactly how that happens is much more confusing – suffice it to say that when yeast goes in, alcohol comes out. The fermented product is filtered and solids are removed.

 

This fermentation process is used across the world for making spirits. Many different types of yeast and ingredients are used to create unique products.

 

HOW IS VODKA DISTILLED?

But fermentation is just the beginning of the process. The alcohol byproduct that comes from fermenting has a low ABV (alcohol by volume), so the distillation process begins in order to raise the ABV and qualify the drink as a spirit.

 

The alcohol is heated in a still, where it is refined and any impurities are removed. The goal is to create a neutral-flavored, high-alcohol content liquid without any impurities. The distillation process uses heat to remove the alcohol from the liquid – alcohol has a lower boiling temperature. The steam is collected at the top of the still, and the byproduct at the bottom is discarded. The steam is then condensed back into a liquid and collected.

 

Many vodkas go through this distillation process more than once – many distillers believe the more vodka is distilled, the higher the quality. As a Colorado distillery, Switch Vodka, we use iStill, which is a modern take on distillation that allows more control over the distillation process.

 

The distilled alcohol that comes out has a much higher ABV than your average vodka – it can get up to 95 percent alcohol, which is 190 proof. For reference, in the United States, it is typically around 40 percent alcohol or 80 proof.

 

The alcohol is then cut with water to create the final product – a clear, odorless liquid with a strong alcohol content – better known as vodka.

 

Flavorings are sometimes added during the production process to create flavored vodkas that have become very popular over the years.

 

HOW LONG IS VODKA DISTILLED?

Ah, we sense a DIYer in our midst! That’s great to hear you’re enthusiastic, but there’s on thing we really need to clear up before answering this question:

 

Distilling at home is illegal in many places, so please please check your local laws.

 

That being said, it generally takes a few weeks, but it really depends on what kind of equipment you have, and how fancy you want to get with a lot of the different aspects. If you want to hear more than you’ll ever need to know, pay us a visit at our tasting room to hear how it all works.


Features

Features of 1400L All Copper Column Still Distillery Equipment Distiller for Whisky Vodka

01
01

What is distillation?

Distillation is based on the difference in the boiling points of different components in the liquid or gaseous state to achieve separation. In this process, we convert a liquid into a vapor, then re-condense it and collect it in a container. We also use this technique to obtain pure liquids from non-volatile impurities. It can also be used to increase the absorption of specific components in a mixture. The distillation process begins by heating the liquid to its boiling point. This causes the liquid to evaporate and form a vapor. Afterward, the gas is cooled by passing it through a tube at a lower temperature. The cooled vapors condense and form a distillate.

 

The distillate is the pure form of the original liquid because it leaves behind impurities and produces distillates. When we repeat this process on the collected liquid, we call it double distillation.


02
02

How to choose distillation equipment?

  • Production scale: Scale your production to your needs, whether it’s for personal use, small-scale artisanal distillation, or large-scale commercial production. Choose equipment that will meet your production volumes and growth projections.

  • Budget: Establish a budget for the purchase of distillation equipment and consider both upfront costs and long-term operating expenses. While quality equipment may require a higher initial investment, it can provide better performance, efficiency, and durability over time.

  • Quality and materials: Look for distillation equipment made from quality materials such as stainless steel or copper that are durable, corrosion-resistant, and easy to clean. Avoid equipment made from inferior materials that may compromise the quality and safety of your spirits.

  • Features and specifications: Consider the features and specifications of the equipment, including capacity, heating method, cooling system, automation options, and compatibility with production processes and recipes. Choose equipment that meets your specific needs and preferences.

  • Safety and Regulatory Requirements: Especially when handling toxic, flammable, or corrosive substances, the safety performance of the equipment is critical. Ensure that equipment complies with relevant safety and environmental regulations to avoid potential legal issues and safety risks.

  • Equipment performance and efficiency: Select equipment for its separation efficiency and product purity capabilities. Evaluate the energy consumption and maintenance costs of the equipment to ensure that it is economical to operate in the long term.

  • Technical support and service: Choose a reputable supplier that can provide good after-sales support and technical service. Understand the warranty policy and maintenance requirements of the equipment to ensure long-term stable operation.

  • Energy and efficiency: Sustainability and energy efficiency are increasingly valued in the spirits industry. Choosing energy-efficient distillation equipment not only reduces operating costs but also meets the preferences of environmentally conscious consumers.


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